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Mold design support software Product List

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Automatic creation of expected shapes from mold analysis results "Compensator"

Effectively utilize the analysis results of press/plastic molds to reduce estimated man-hours and trial counts.

The analysis results of springback in press molds and shrinkage in plastic molds are often output as meshes, which requires complex CAD operations and manual deformations to reflect them in the mold model, resulting in significant time and effort. With the evolved "Compensator" of ThinkDesign's Global Shape Modeling (GSM), complex CAD operations are unnecessary, as it allows for simple operations using only the mold design data and the meshes before and after analysis. It creates high-precision and high-quality mold predictions through automatic iterative calculations down to tolerances, achieving dramatic reductions in man-hours. Additionally, unlike manual deformations that specify cross-sectional lines or points, all results can be utilized for the predicted shape, enabling effective use of analysis results. *Note: Compensator operates with ThinkDesign Professional. ● Workflow for Analysis Prediction Deformation STEP 1 → Load mold design data STEP 2 → Extract product and post-analysis coordinate values from the analysis mesh STEP 3 → Check the arrows of the movement vectors STEP 4 → Set tolerances and constraints, and calculate deformation information from the separation of the two meshes STEP 5 → Apply deformation information to the mold design data

  • 3D CAD
  • Other CAD related software
  • Mold design support software

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[Customer Case] Achieving "One Shot" in Prototype Mold Production for Small Lots and Diverse Products

Achieved "one-shot trial" in about 70% of the total! Realized an average reduction of 4 days in construction time and a decrease in man-hours.

We would like to introduce a case study on the implementation of "AutoForm-Compensator" for correcting mold shapes based on the calculation results of springback. At Saitama Body Co., Ltd., which specializes in prototype production and parts manufacturing for four-wheeled and two-wheeled vehicles, the correction of anticipated springback has become a challenge in the production of molds for prototypes using high-strength steel sheets ranging from 590MPa to 1200MPa, which have been on the rise in recent years. Currently, after modeling in CAD, the correction for anticipated springback is incorporated into the mold model, which is modified and created based on simulation analysis results, all executed within AutoForm's simulation to reduce labor hours. [Case Overview] - The increase in high-strength and ultra-high-strength steel sheets has made the correction of anticipated springback a challenge. - The speed of correction is crucial for small-lot, diverse prototype molding. - A significant reduction in lead time and labor hours has been achieved with "one-shot trials" in about 70% of the presses. - Satisfaction with analysis speed, with expectations for further improvement in analysis accuracy. *For more detailed information about the case, please refer to the related links. Feel free to contact us for more details.

  • Other CAD related software
  • Mold design support software

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[Customer Case] Press processing company reduces trial time by one-third.

A case where the number of tryouts was reduced from 20 to 6, and the time spent on process evaluation was also shortened.

We would like to introduce a case where the design and development process was significantly streamlined at India Steel Summit, a mold manufacturer based in Greater Noida, India. By conducting robustness analysis to ensure stability during engineering, we determined a strategy to achieve the desired part accuracy while ensuring reproducibility of results. Utilizing "AutoForm-Compensator," we not only corrected springback predictions but also performed draw shell operations on molds from the second process onward during engineering, avoiding issues caused by sheet lifting and pad forming. By digitizing springback prediction corrections, we were able to conduct preliminary review work during the engineering phase before adjusting the actual molds during tryouts. **Results** - The introduction of digital springback prediction corrections significantly streamlined the design and development process. - The number of tryouts was reduced from 20 to 6. - The time spent on process evaluation was shortened from several months to several weeks. *For more details on this case, please refer to the related links. Feel free to contact us for more information.*

  • Stress Analysis
  • Mold design support software

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